The Basics of Plastering at Poplar Forest

As with all restoration at Poplar Forest, traditional methods and ingredients are being used in plastering the ceilings and walls in Jefferson's home. The restoration team even sought guidance on traditional plastering from the Scottish Lime Centre Trust, an organization that promotes the appropriate repair of traditional buildings.
Before masons apply plaster, carpenters install flat pieces of wood called grounds around the perimeter of the space. The grounds act as stops for the plaster, which is applied to a thickness level to the grounds. At left you can see the team installing grounds in Jefferson's bedroom.
When plastering open areas, such as the ceiling, the restoration team next nailed hand-split strips of wood known as laths across the ceiling. The laths are gapped, allowing the plaster to anchor itself to the wood. Photo at right shows a craftsman installing lath in Jefferson's bedroom.  Lath isn't used when plastering over brick walls.
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Closeup of sawn lath
A wooden lath installation.
  Plaster curling around wood lath
The reverse side of the lath after the first coat of plaster has been applied.  Note how the plaster curls around the lath boards.
Installing wood lath

Mixing hair into plaster
The plaster is composed of traditional materials similar to the lime mortar used for the bricks and the column stucco. Jefferson added baked clay dust, an ingredient used in ancient Rome. As in Jefferson's day, horse hair is added to make the plaster hold together. During preparation, a mason holds a trowelful of plaster to the light to see if there are enough hairs in the mix, about one every quarter inch.

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Bundle of hair
A bundle of hair

A  "hairy" trowel!

 

The first coat of plaster is applied to the lath or brick. This coat is known as the scratch coat because it is scored in two directions with a three-pronged wooden scratcher to help the second coat bond to the first. Scottish master plasterer Alex Hylands is seen at right scratching the plaster. 

Using scratcher to score plaster
Smoothing final coat of plaster The second coat, called, known as the straightening or brown coat, is applied several weeks later after the first layer of plaster has time to cure. The second coat is as thick as the first.
The final layer is the white coat, a very thin layer composed mainly of lime and very little sand. Craftsmen moisten the plaster with a damp brush as they lay down this final coat to ensure that it is smooth.

 

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